Plastic Coating for Motorcycle Tail Light Protection Frame

VIJAYA SAI DIP MOULDING VIETNAM CO., LTD specializes in plastic dipping, plastic coating, and PVC dipping for all types of products and equipment according to customer requirements.

Product Showcase: Motorcycle Dream Tail Light Protection Frame After Plastic Coating by VIJAYA

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What is Metal Plastic Dipping?

Metal plastic dipping is a technical process in which metal is coated with a layer of plastic to create a composite product combining the properties of both materials. This process is typically carried out by immersing a metal component into a plastic solution, followed by the application of heat and pressure to ensure the plastic melts and firmly adheres to the metal surface.

Plastic Coated Products at VIJAYA

This method allows the plastic and metal to form a strong bond, integrating the benefits of both materials. Plastic dipping enhances durability, hardness, chemical resistance, and corrosion resistance while providing flexibility in design and production.

Metal plastic dipping is widely used in industries such as automotive, electronics, aerospace, household appliances, and medical equipment. Products include coated components, protective covers, mechanical parts, insulation materials, and many other applications.

Alternative Terms: Plastic Coating, Metal Coating Processing, PVC Coating

Technical Specifications of Metal Plastic Dipping at VIJAYA

• Coating Material: Soft PVC (Polyvinyl Chloride)
• Operating Temperature: Up to 105°C
• Operating Voltage: Up to 600V
• Available Colors: White, Black, Red, Yellow, Green, Blue, Gray, Brown (customizable upon request)
• Products: Custom-manufactured as per customer specifications

Plastic-Coated U-Bolts and Clamps

Metal Plastic Dipping Process at VIJAYA SAI DIP MOULDING VIETNAM CO., LTD

The metal plastic dipping process at VIJAYA follows five key steps:

Step 1: Surface Preparation

Before the dipping process begins, the metal surface must be properly prepared. This includes cleaning and removing any dirt, grease, or oxidation that may affect adhesion and coating quality.

Step 2: Preparing the Plastic and Adhesive Mixture

A specific blend of PVC plastic and adhesive is prepared to ensure strong adhesion to the metal surface.

Step 3: Dipping the Metal into the Plastic Solution

Once the plastic mixture is ready, the metal component is dipped into the solution. This step may be done manually or using specialized dipping equipment to ensure even and consistent coating.

Step 4: Drying or Curing the Coated Product

After dipping, the coated product is either air-dried or placed in an oven for polymerization. This process ensures the plastic bonds firmly to the metal surface.

Step 5: Quality Inspection

After the coating process, the product undergoes quality checks to ensure mechanical and chemical properties meet required standards. Tests include measuring coating thickness, adhesion strength, flexibility, and wear resistance.

VIJAYA’s plastic dipping process meets international standards, ensuring high-quality products.

Applications of Plastic-Coated Metal Products

Plastic-coated metal products are used in various industries and fields, including:

1. Automotive Industry

Plastic-coated metal components protect against corrosion, oxidation, and environmental impact. Examples include fuel pipes, exhaust pipes, air conditioning pipes, and other structural parts.

2. Electronics

Used in electronic devices for insulation and protection. Examples include printed circuit boards, controllers, insulating parts, and protective casings.

3. Construction Industry

Plastic-coated metal is used in construction for corrosion resistance and weather durability. Examples include door frames, window frames, water pipes, and drainage systems.

4. Medical Industry

In medical applications, plastic-coated metal ensures safe, non-allergenic, and corrosion-resistant equipment. Examples include surgical instruments, medical device components, syringes, tubes, and valves.

5. Chemical Industry

Plastic-coated metal is used in chemical processing applications. Examples include storage tanks, pipes, and valves resistant to chemical corrosion.

6. Oil & Gas Industry

Used in harsh environments to withstand exposure to oil and gas. Examples include coated components in oil pipelines, gas systems, and offshore platforms.

Metal plastic coating is applied in many industries and fields.

Benefits of Using Plastic-Coated Metal Products

Using plastic-coated metal products offers several key benefits:

1. Protection and Durability

Prevents corrosion, oxidation, impact damage, and environmental effects, increasing product lifespan.

2. Electrical Insulation

Plastic coatings provide electrical insulation, preventing current leakage and improving safety in electrical applications.

3. Design Flexibility and Versatility

A variety of plastics can be used for different properties and technical requirements.

4. Corrosion and Oxidation Resistance

Protects metal surfaces from corrosive substances, oxidation, and extreme environmental conditions.

5. Aesthetic and Decorative Appeal

Allows customization with different colors and textures for improved aesthetics.

6. Noise and Vibration Reduction

Plastic coatings help absorb noise and vibrations, improving performance in various applications.

7. Chemical Resistance

Protects against solvents, acids, and other chemicals, ensuring durability in harsh environments.

8. Reduced Friction and Wear

Minimizes friction and surface wear, extending product lifespan.

9. Enhanced Heat Resistance

Protects metals from high temperatures, preventing deformation and degradation.

10. Cost-Effectiveness

Plastic coatings enhance durability, reducing maintenance and replacement costs.

Overall, plastic-coated metal products provide superior protection, insulation, corrosion resistance, heat resistance, noise reduction, and cost savings, making them a highly effective solution across multiple industries.

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VIJAYA SAI DIP MOULDING VIETNAM CO., LTD provides metal plastic dipping, PVC dipping, and plastic coating services in Viet Nam for all products and equipment according to customer requirements.

For detailed information, consultation, and price quotes for metal plastic coating services, please contact us:

VIJAYA SAI – VINA DIP MOULDING COMPANY LIMITED

Tax code: 0107006928

Office address: Petrolimex Bldg No.9/84 Ngockhanh Str., Hanoi, Vietnam

Factory address: Lot 1-16 Duong Lieu IZ, HoaiducDist., Hanoi, Vietnam

Tel/ Fax: 0243 776 3021 – Email: cuongnm@vijaya-vina.com.vn

Hotline/ Zalo: 0974 876 389 – 0869 396 388 – 0869 317 388

Website: https://vijaya-vina.com.vn

Youtube Channel: https://www.youtube.com/@vijaya-vina

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